Serious machine embroiderers never let hoop size hold them back. When they think big, they stitch big. But that doesn’t mean they have to have a big hoop. No, they just need the right software and some handy notions (okay, the notions are optional but really helpful!) to get the job done. Here’s how to do it.
Select a large design. My sample is the letter M from http://www.EmbroideryArts.com, Arabesque 9 XL. I enlarged the design to a height of 262 mm – a whopping 10.31” in Inspirations Perfect Embroidery Pro. Now that it’s so big, it won’t fit in my largest hoop. But Perfect Embroidery Pro has a great splitting feature. Open the design in Perfect Embroidery Pro. Click on the Split Design icon. 
The Split Design screen appears. Click on the arrow in the Hoop field and select your largest hoop. I entered 200 x 300. 
The preview screen shows two hoopings: 1:1 and 2:1. 
Click in either hooping to move the split. Toggle between the first and second hooping to view each individually. Look for a natural break in the stitches. for instance, I would avoid splitting the column of satin stitches. It’s better to have one leg of satin stitches in one hooping, and the second leg in the second hooping. Once you’re satisfied with the split, click Save and the software will save the design into two separate files. Print a template of each design and send the designs to your machine.
Place the templates on the left side of fabric (allowing room for the second hooping). Slide a target sticker under template Hoop 1:1 and align the target sticker’s and template’s crosshairs. Remove the template. Hoop the fabric with tear-away stabilizer, centering the target sticker.
Stitch the first design: Hoop 1:1. The last color is a vertical basting line (placement line) which will align with the second hooping. Stitch the line in a contrasting color to make alignment easy. 
I added the bold yellow line to the photograph to make the stitched line more visible. In reality, a single line of running stitches is underneath the drawn yellow line.
Remove from the hoop. Hoop another piece of tear-away stabilizer. Stitch color 1, the placement line, of Hoop 2:1 on the hooped stabilizer. Remove the hoop from the machine.
Place the hoop under PAL, Perfect Alignment Laser, aligning the stitched placement line with PAL2’s beam. 
Spray the wrong side of the embroidered fabric with temporary adhesive. Slide the embroidered fabric under the beam aligning the stitched placement line with PAL2. Finger press the fabric to the stabilizer. 
Attach the hoop to the machine and restitch color 1 to verify the design is aligned. 
Stitch the remainder of design Hoop 2:1. 
Wasn’t that easy? I often approach splitting designs with a bit of intimidation but I’ve learned if I take my time and pay attention to the details (like aligning the fabric with the laser crosshair), the results come out as planned.Splitting designs is very rewarding – people will think you’re an embroidery rock star!
