Machine and Tool Maintenance – Eileen's Machine Embroidery Blog

Check Your Bobbin Case

December 6, 2018 by eileenroche / Current Posts, Eileen Roche, Machine and Tool Maintenance, Uncategorized / 10 Comments

I’m sure you know the drill – you’re stitching away trying to finish a project during this busy holiday season. And the thread breaks. You notice it is actually shredding. Hmmm. So you rethread. And it still shreds. So you change the needle. It still shreds. Argghh! So frustrating, right?

Well, before you pull your hair out, check your bobbin case. Take it out of the machine and examine it closely. Run your fingers over its surface. It is smooth? Really, really smooth? If it isn’t, you have a problem. Take a look at my bobbin. Notice the white spot where the arrow is pointing? That’s a burr.

I don’t know when it happened or why but the evidence is there. I tried sanding it with very fine grit sandpaper to smooth away the burr from the plastic surface but that didn’t do the trick. After rethreading, I realized the case was beyond repair.

Time to replace it. Off I went to the dealer to buy a new one, in fact, I bought two. Just in case something like this happens in the future:

That’s not my bobbin case, in fact, in happened in a recent class. I have no idea how or why it the needle got stuck in the bobbin case. I was so impressed I had to grab a photo. Have you ever seen a needle do this?

Multi-Needle Monday | Cleaning the Upper Thread Path

March 6, 2017 by eileenroche / Machine and Tool Maintenance, Multi-Needle, Thread / 8 Comments

Just like lampshades and overhead fans at home, your multi-needle machine deserves to be dust-free. It will sparkle and perform at its very best if you keep the upper thread path clean. Set aside 45 minutes to an hour to give it the full spa treatment.

Even though my photographs don’t show it, it is a good idea to unthread all ten needles (I was in a rush to take my photographs!). Slip the bristles of the small brush that comes with your machine under the upper thread guide to remove any lint.

Clean the thread guide behind the tension discs.

Take a larger, natural bristle brush to clean around the tension disks.

To disassemble the tension disk, turn the black dial counter clockwise.

Set it aside.

Remove the spring (keep the top plastic part with the spring – it is a separate part).

Remove the plastic base.

Remove the tension disc and blue felt washer.

Remove the bottom felt washer.

Clean the base with the brush.

Place the bottom felt washer back on the base. Add the tension disc (magnet side down) with its blue washer on top.

Add the plastic base, spring and tension dial. Turn the dial clockwise to tighten. Repeat for all ten needles. After you’ve cleaned each tension disk, stitch the tension test design to critique the tension on each needle. Make any necessary adjustments.

Multi-Needle Monday | The Dreaded Error Message

May 5, 2014 by eileenroche / Machine and Tool Maintenance, Multi-Needle, Thread / 15 Comments

Stitching grinds to a halt and the dreaded error message appears.

Here’s my method for unearthing the problem. First, check the needle thread and make sure the needle is still threaded.

Then take a look at the upper thread path and make sure the thread did not pop out of a tension disc or thread guide. If all is well above the needle, look below the fabric and open the bobbin case. Often, my problem is solved at this moment – the bobbin is empty! That’s a simple fix with a fresh bobbin.

If the bobbin is not empty, then look at the bobbin case a bit more closely. Remove the bobbin and then brush the inside of the case.

Once it’s clean, take a business card or thin – VERY THIN – piece of plastic (no thicker than a standard business card) and slide it under the tension adjusting spring.

Often, lint or fibers get caught in the spring and it effects the tension on the bobbin thread. In fact, it’s a good idea to clean the tension adjusting spring every time you change bobbins.

Once it’s clean, reinsert the bobbin and check the stitches under the needle. Touch the needle advance key and go back to the last stitch that was laid down prior to the break. And believe it or not – those steps solve the problem – almost every time! These multi-needle machines are amazing.

Multi-Needle Monday | Cleaning the Upper Thread Path

April 21, 2014 by eileenroche / Machine and Tool Maintenance, Multi-Needle, Thread / 13 Comments

Just like lampshades and overhead fans at home, your multi-needle machine deserves to be dust-free. It will sparkle and perform at its very best if you keep the upper thread path clean. Set aside 45 minutes to an hour to give it the full spa treatment.

Even though my photographs don’t show it, it is a good idea to unthread all ten needles (I was in a rush to take my photographs!). Slip the bristles of the small brush that comes with your machine under the upper thread guide to remove any lint.

Clean the thread guide behind the tension discs.

Take a larger, natural bristle brush to clean around the tension disks.

To disassemble the tension disk, turn the black dial counter clockwise.

Set it aside.

Remove the spring (keep the top plastic part with the spring – it is a separate part).

Remove the plastic base.

Remove the tension disc and blue felt washer.

Remove the bottom felt washer.

Clean the base with the brush.

Place the bottom felt washer back on the base. Add the tension disc (magnet side down) with its blue washer on top.

Add the plastic base, spring and tension dial. Turn the dial clockwise to tighten. Repeat for all ten needles. After you’ve cleaned each tension disk, stitch the tension test design to critique the tension on each needle. Make any necessary adjustments.

Has this ever happened to you? (Part 2)

April 9, 2014 by eileenroche / Behind the Scenes, Guest Blog, Just for Fun, Machine and Tool Maintenance / 79 Comments

By Sherry McCary

I was putting together a piece-in-the-hoop quilt block, and for some reason I still can’t figure out, decided it was a good idea to walk away from the machine while it did the final quilting stitches – even though it had already created three nasty bird’s nests on this one block…Not a good idea!

Eileen had the brilliant idea of removing the foot from the machine instead of cutting it out and we were able to save the block after all. Yay!

Here’s your assignment this week:

Stitchers… has this ever happened to you? Were you able to save your project? Post a comment and share your story. You’re in good company! One comment will be chosen to receive a Bird’s Nest Tool Kit!

The winner of last week’s assignment is:

What embroidery product on the Designs in Machine Embroidery website is on your wishlist? Who knows, maybe you’ll see that product go on special in the near future! Post your comments for a chance to win a 1 year subscription to Designs in Machine Embroidery magazine.

And the winner is…Teresa R. “I want so many things but top on my list is the PAL”

Multi-Needle Maintenance

March 31, 2014 by eileenroche / Machine and Tool Maintenance / 13 Comments

Are you giving your multi-needle machine the tender loving care it deserves? Every day, before revving that baby up, slip one drop of oil into the hook. It takes less than a minute and is worth every second. A well-oiled machine is a high-performing machine.

Here’s how to do it. First, remove the bobbin case. Clean all fibers out of the bobbin case and hook area. I bend the end of a pipe cleaner about 2” from its sharp pointy end and use it to clean my machines. It gets in all the nooks and crannies with snagging or scratching any metal parts. Clean the inside of the hook area.

Swipe around the hook.

Place a drop of oil into the hook and replace the bobbin case.

Every once in a blue moon – okay 40-50 hours of sewing time, drop a dollop of oil on each needle bar. How do you know how many hours you’ve stitched? This machine is so smart it keeps a record. Go to Notes, page 6 and read the information. You’ll find the stitch count – the stitches from the beginning of time, the stitches since your last dealer maintenance and the hours from the beginning of time and since your last maintenance. My machine is just six hours short of needing another drop of oil on each needle bar so I’ll go ahead and do it now.

Close the Notes screen and touch the Needle bar icon.

I’ve already oiled the first needle bar so I’ll select needle 2.

Place your finger on foot 2 and pull it down to expose the felt washer above the needle bar. Add a drop of oil to the felt washer. Repeat for all 10 needles.

Now, do yourself a favor and stitch a test design. Go to the main page and touch the first design icon.

Select the 10 bar design.

Stitch the design.

Inspect the wrong side of the embroidery to check the tensions.

Next week, we’ll clean the upper thread path.

Multi-Needle Monday! Tension Test!

January 20, 2014 by eileenroche / Machine and Tool Maintenance, Multi-Needle / 32 Comments

Bobbins

Refer to your machine’s manual to determine the correct size bobbin for your machine. Do not guess here – follow the manual’s instructions. Most multi-needle machines do not come with a bobbin winder so purchasing pre-wounds in the correct size is a must. The bobbin slides into the bobbin case just like it does on many single needle machines.

Hold the bobbin case in your left hand and slip the bobbin (with the bobbin thread winding off the bobbin clockwise) into the case. Pull the thread through the guide (or slit) and under the tension adjusting spring.

Hold the bobbin thread and let the bobbin case hang down. There should be resistance on the thread. In other words, the bobbin case should not slide down. If you bounce the thread, the case will most likely release more thread but it should not fall to the floor. Refer to your machine manual for tightening the screw on the bobbin case if more tension is required.

Now insert the bobbin case into the hook on the machine, aligning the base’s tab with the notch on the hook. It will snap into place. Leave about 2-3” of thread tail and close the hook cover. You’re ready to sew!

Let’s check the tension on the needles. Select the thread tension test pattern on your machine. It is a row of 10 vertical satin columns – each a different color. Hoop fabric and tear-away stabilizer and stitch the design.

Critique the tension by first examining the right side. If all you see is the polyester/rayon embroidery thread, then you know you’re headed in the right direction. Now flip the fabric over and take a close look at the wrong side of the embroidery. The bobbin thread should fill one-third of the column with equal amounts of the top thread framing the bobbin column.

If no top thread is visible on the wrong side of the embroidery, then the top tension is too loose. Tension dials work just like screws: righty tighty; lefty loosey. Turn the dial to the right if no top thread is visible on the wrong side and to left if too much top thread is visible.

It’s best to aim for properly balanced tension so that the machine can produce professional results every time it stitches. Sew the test pattern again – skipping the needles (or colors) that did not need to be adjusted. Once the tension is set, you can move on to your embroidery project.

If your machine does not have a built-in thread tension test pattern, then just make your own. Use the built-in lettering on the machine to program one capital letter “I” for each needle. Assign a different color for each letter and stitch the newly-created design. Store the design in your machine’s memory for future use. It will save you time down the road.

Next week, we’ll hoop!

This is week 3 of our multi-needle Monday and I have many more helpful topics to cover. In the meantime, what other multi-needle topics would you like me to discuss? Let me know by posting a comment!

Did you miss the last three Multi-needle Monday topics? Need to review?
Multi-Needle Monday Part 1: Introduction

Multi-Needle Monday Part 2: Securing your machine

Multi-Needle Monday Part 3: Basic Threading

Multi-Needle Monday: Basic Threading

January 13, 2014 by eileenroche / Embroidery Techniques, Embroidery Tips, Machine and Tool Maintenance, Multi-Needle / 34 Comments

It’s Multi-Needle Monday! This week we cover Basic Threading Techniques.

Hmm…what color thread goes on what pin? On the Baby Lock Enterprise and the Brother Entrepreneur®, you’ll see an LED light under each thread pin. Use the LED lights as a guide, selecting a matching spool of thread for that pin. Just like embroidering with a single needle machine, you can easily reassign a color to any portion of a design.

If they’re not already in position, slide a spool mat (a black foam disc) over each pin. They hold the spools in place without slippage or bouncing. Place a spool of thread on the first pin (the numbers read right to left, 1 is on the far right as you face the machine). Insert the thread into the metal thread guide A over the spool, entering the hole from the back to the front. Bring the thread forward into the second guide, thread guide B.

Open the thread tension lever on thread guide C by sliding it to the left.

Insert the thread into the hole and close the lever (slide it to the right).

Now insert the thread into thread guide D.

Holding the thread with two hands, pass it under the metal plate.

Wind the thread around the number 1 tension disc. Use the visual display on the machine as a helpful reminder. This step is very similar to threading a single-needle machine except you don’t see the tension discs on a single needle machine because they are encased in the plastic body of the machine.

Pull the thread around the right side of the first pin and around the left side of the second pin. Slip it under the metal plate.

Just like your single-needle machine, pull the thread down the slot (labeled 1) and back up and thread it into the take up lever (from right to left).

Insert the thread into the hole (1) above the needle. You’re almost done!

There is one last thread guide to thread before the needle. Use the threader tool to hold the thread above the needle guide and pull the thread through the curved guide.

Pull a length of thread. Touch the automatic threading mechanism button on the machine’s screen. A fork shaped device will surround the needle.

Pull the thread under the fork and the guide on the presser foot. Pull the thread up and across the cutter (located above the needle).

Touch the needle threading button again. Needle one is threaded!

Repeat for all 10 needles. Now that you’ve threaded 10 needles, you’re a pro! You’ll know exactly how to rethread when the need arises.

There are several ways to assign thread colors to the needles. The easiest and fastest way for designs with 10 or less colors is to turn on manual color sequencing. Go to Settings (the page icon at the bottom of the LED screen), page 5 and turn on the manual color sequence.

After selecting a design, touch the color change icon in the embroidery editing screen.

To assign a new needle bar (or spool of thread) to the first color, just touch the desired needle (the two-column list on the right). Use the spool plus icon to assign a needle bar to the second color.

Continue until all colors of the design are assigned to a needle bar. If you want the machine to stop after stitching a specific color, just touch the hand. It will stop the machine at that color segment.

Even though a multi-needle machine looks much more sophisticated than a single-needle machine, it really isn’t. Yes, you do have 4, 6, 10 or 16 needles to thread but when a problem occurs, it only happens with one needle at a time. After all, that’s all that’s stitching at one time. If you own a serger, then you’re comfortable stitching with many moving parts: needle and loopers. A mutli-needle machine is not more complicated than a single-needle, it’s just more efficient.

Tell me what’s your biggest fear about multi-needle machines?

Help is Just a Photo Away

June 5, 2013 by eileenroche / Behind the Scenes, Machine and Tool Maintenance, Stitching Sisters / 43 Comments

Recently, I installed the cutwork upgrade on my Brother Entrepreneur. This isn’t something you pop into the side of the machine, select an icon and say OK. No, this is a bit more involved because there’s the machine upgrade, the installation of the cutwork knives (needles) and the PE-Design NEXT upgrade. The upgrade kit comes with excellent instructions so I felt confident I could pull it off. And I did, or so I thought.

Once the machine was upgraded, I placed the included spacer under the needle plate which involved taking the plate off, inserting the spacer and reattaching the needle plate. Now I was off to digitize my design. I followed the manual’s instructions and stitched color 1, an outline of the cutwork shape. Once the trimmer was activated, a harrowing sound belched out of the machine and an error appeared on the screen: Trimming error. Uh? The machine was locked, I couldn’t do anything. So, I called my Stitching Sister, Marie Zinno. Surely, she would know what to do. She has three of these machines and runs them 5 days a week. Are you ready for this? She HAS NEVER encountered this problem. I almost hung up on her. You know how sisters are – you often think your sister’s life is way better than your own and this was just one more example of how flawlessly she lives. Oh wait, this blog isn’t about sister rivalry. Sorry – back to the upgrade – I was desperate…deadlines looming ahead, I was starting to freak out.

I Googled the problem and found a quick video explaining it’s probably just a thread wrapped around the cutter. So I took off the needle plate, looked deep into the bobbin area, and found nothing. Clean as a whistle! Now what? Marie calls back, she still doesn’t have an answer but she does have a suggestion. She says; call our buddy Scott Goodman aka Great Scott.

I hesitated. I hate to bother busy people with technical questions. But really, I was in a jam. Scotty quickly listened to my dilemma and said to text him a photo of the needle plate area. He would in return send me a photo of a properly-working needle plate area. We did, and compared notes.

It seems when I installed the cutwork spacer, I loosened a screw that I never should have touched. The lesson here people!

With Scott’s close-up photo on my phone (oh my, how amazing is that?), I stood at my machine and saw the cutter – the blade on the right – was out of position. I just loosened the screw, set the blade in the right position, and tightened the screw and Voila! It worked! Three lessons I learned:

Follow the manufacturer’s instructions verbatim.
Cameras on cell phones are worth every penny.
Having a problem past regular business hours in your town can be overcome if you have a friend in another time zone – like Pacific Time! Even though I was struggling at 6:00 PM in Dallas, my friend Scotty in Los Angeles hadn’t quite finished his working day!

By the way, I learned quite a bit about cutwork which I’ll share with you in the upcoming weeks.

Here’s your assignment this week:

Oh the stories we could tell! Leave us a comment on your oddball embroidery problem and solution if you found one. One comment will win a $25 gift certificate to the Designs in Machine Embroidery website. Thank you for visiting Eileen’s blog.

The winner of last week’s assignment is:

Summer is almost here! Leave us a comment about your plans for summer vacation and tell us if they involve embroidery. One comment will be chosen to receive a copy of Machine Embroidery in 6 Easy Lessons written by Eileen Roche! Eileen demystifies embroidery machines and tools, designs, placement, hooping, stitching and finishing in easy to understand segments. It’s a great book for beginners or seasoned embroiderers alike. Good luck and thank you for reading!

And the winner is…“For my vacation I plan to spend a long four day weekend hold up in my sewing room mastering the beginner steps of machine embroidery! I am terrified of trying a project on my own. I have tried two workshops but I felt I was out of my league and was totally lost. I had a hard time keeping up with everyone. So, I will work with myself! Good Luck me….” – Rita R.

One Hot Partner

July 20, 2011 by eileenroche / Embroidery Tips, Machine and Tool Maintenance / 63 Comments

As stitchers, irons are really important to us. We are known to spend over $100 on an iron because pressing is an integral part of sewing. Many of us (including me) resisted this fact when we first learn to sew. But once embraced, the results are dramatic. And the results are what endear that hot little appliance to us. But like many hot relationships, they don’t last forever. It’s heartbreaking when one fails, when it just isn’t getting hot enough, shuts off quickly or spews dirty droplets over fresh clean fabric. Ugh. If you’re like me, you tossed the iron into the dumpster. But…it doesn’t have to be that way.

Appliance parts are just a click away. Really? On the internet? Then what? What do you order and what do you do with it? Well, let me introduce another hot partner of mine – Pete Kutsopias, my fiancé. Pete, sweetheart that he is, does his own ironing and does it really well. He owned a Rowenta before I met him. Wow – how many chicks can say that? Recently, his other hot little partner, a Rowenta Professional model DX8800, fizzled out. Pete loves a challenge so he jumped on the internet and found exactly what he needed to breathe some life back into Model DX8800.

So take a look at how easy it is to replace the innards of a high end iron.

First, unplug the iron. Unscrew the plastic housing and remove it.

Set yourself up for success by taking a digital image of the inside of the iron once the back plate is removed. Trust me, you’ll be so glad you did this!

Look inside – all of the guts are a tidy little unit housed in molded plastic that pops out of the socket. Remove it.

Throw it away. Unwrap the new unit.

Review your digital image to insert the white plastic part into the bottom channel.

Slide the green circuit board into the upper socket.

Place the light bulb into the left chamber.

Now it’s time to insert the electrical cord into the top groove.

Replace the back cover by installing the top edge first.

Snap into place.

Tighten the two screws on the back.

Tighten the two screws under the iron.

Plug in the iron and voila! It’s all hot and steamy again!

How much do you think those replacement parts cost? A whopping $19.99! How cool (or hot) is that? Now that’s one hot partner.

Resources: http://www.smallappliance.com or http://www.goodmans.net

We are a throw away society but it doesn’t have to be that way. Today, with the internet, appliance parts are just a click away. Who knew?

Tell us what you prefer in your hot little partner, the auto shut-off or continuous heat? You could win a $25.00 coupon for any purchase from http://www.dzgns.com! Just leave a comment below!

Last week we asked what your favorite type of embroidery thread was. The winner of Smartneedle thread is…Betsy!

“I have an equal amount of rayon and poly threads but prefer the sheen on the rayon for some projects. Smartneedle has a winner with the built-in prewound bobbin!! I’ve tried all kinds of things to keep my matching bobbin with the thread spool. Currently, I use extra long golf tees through the holes of the bobbin and the thread to keep them together. To have the bobbin snap in under the thread spool….genius!!!!!!”

Congratulations, Betsy!

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